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TRUMPF LASERdur, system division B

TruBend 5170 press-brake tooling

The TRUMPF LASERdur punches, dies and hemming rail we actually own for the machine — every set is on a TRUMPF order confirmation. Design parts around them and they bend without special tooling: V-opening, inner radius, flange length and force decide what can be made. Our calculator uses the same rules.

8 tool sets press force 1700 kN longest set 2050 mm

Press brake with an integrated automatic tool store at its side: upper tools (punches) and dies stored behind glass, a gripper travelling on a rail along the upper clamping beam slides a punch segment into the clamping rail
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Tool profiles

Cross-sections dimensioned from the TRUMPF 2025 catalogue. The outline outside the dimensioned values is schematic; each tool has its own scale.

24028° · R1

Upper tool (punch)

Punch OW210/S R1/28° H240 135

  • Angle28°
  • RadiusR1
  • Working height240 mm
  • Max. load400 kN/m · 1300 kN/m when hemming
  • Max. box height145 mm
  • Set length2050 mm (B)
  • Weight47.5 kg/m
  • cat. p.110, 27, 34

Acute angles with the 30° die (bends below 90°), pre-bend and closing of hems on the FWZ rail. Slim profile, small interference contour.

The catalogue (pp. 110, 27) gives 400 kN/m for bending and 1300 kN/m for hemming. Material no. 384444 from the order confirmation (version with horn segments) is not listed in the 2025 catalogue; the dimensions come from the OW210/S H240 catalogue page.

22086° · R1

Upper tool (punch)

Punch OW200/S R1/86° H220 135

  • Angle86°
  • RadiusR1
  • Working height220 mm
  • Max. load800 kN/m
  • Max. box height132 mm
  • Set length2050 mm (B)
  • Weight65.8 kg/m
  • cat. p.76, 27

Standard punch for 90° and obtuse bends with the 84° and 80° dies; the highest load rating of our punches.

W684°R0.610020

Lower tool (die)

Die EV/S W6/84° R0.6 135

  • V-openingW6
  • Angle84°
  • RadiusR0.6
  • Working height100 mm
  • Max. load250 kN/m
  • Min. flange4.5 mm
  • Set length550 mm (A)
  • Weight10.6 kg/m
  • cat. p.191, 300

Thin sheet up to about 1.25 mm, small inner radii and short flanges. The set is only 550 mm long.

W1084°R110020

Lower tool (die)

Die EV/S W10/84° R1 135

  • V-openingW10
  • Angle84°
  • RadiusR1
  • Working height100 mm
  • Max. load400 kN/m
  • Min. flange7.1 mm
  • Set length2050 mm (B)
  • Weight13.3 kg/m
  • cat. p.202, 300

The everyday die for 0.75–2 mm sheet.

W1230°R110025

Lower tool (die)

Die EV004 W12/30° R1 135

  • V-openingW12
  • Angle30°
  • RadiusR1
  • Working height100 mm
  • Max. load400 kN/m
  • Min. flange9.3 mm
  • Set length2050 mm (B)
  • Weight20.3 kg/m
  • cat. p.205, 178, 300

Angles from 30° to 180° (with the OW210/S punch), 30° pre-bend for hemming. Bores for the hemming tool.

The catalogue figure 12.4 mm is the minimum Z dimension at 2.5 mm thickness.

W2084°R210030

Lower tool (die)

Die EV W20/84° R2 135

  • V-openingW20
  • Angle84°
  • RadiusR2
  • Working height100 mm
  • Max. load700 kN/m
  • Min. flange14.5 mm
  • Set length2050 mm (B)
  • Weight24.6 kg/m
  • cat. p.217, 300

Sheet 2–4 mm (steel up to 4.5 mm), inner radius around 4 mm.

W3080°R510045

Lower tool (die)

Die EV W30/80° R5 135

  • V-openingW30
  • Angle80°
  • RadiusR5
  • Working height100 mm
  • Max. load900 kN/m
  • Min. flange23.7 mm
  • Set length1050 mm (B)
  • Weight34.8 kg/m
  • cat. p.222, 300

Heavy sheet 3–6 mm; 1050 mm set.

26.9100

Hemming

Hemming rail FWZ 100 1357

  • Working height100 mm
  • Max. load1200 kN/m
  • Set length2050 mm (B)
  • Weight14.8 kg/m
  • cat. p.173, 170

Hemming with lower-tool shift (I axis): 30° pre-bend in the EV004 die, then closing on the rail. Steel and aluminium up to 2.5 mm, stainless up to 2 mm.

Listed in TruTops in two orientations (front and rotated) — it is one set.

What we can bend

90° air bending: for each thickness, the dies of ours that take the bend. Force is the guide value from the TRUMPF press-force table (kN per metre of bend length); the tool load must not exceed the lower rating of die and punch. The highlighted die is the one the calculator picks. 56

Material:
Thickness Die Inner radius ≈ Min. flange Force Max. bend length
0.5 mm EV/S W6/84° + OW200/S R1.4 4.5 mm 28 kN/m 550 mm
0.75 mm EV/S W6/84° + OW200/S R1.4 4.5 mm 64 kN/m 550 mm
EV/S W10/84° + OW200/S R2.1 7.1 mm 36 kN/m 2050 mm
EV004 W12/30° + OW210/S R2.5 9.3 mm 30 kN/m 2050 mm
1 mm EV/S W6/84° + OW200/S R1.4 4.5 mm 131 kN/m 550 mm
EV/S W10/84° + OW200/S R2.1 7.1 mm 70 kN/m 2050 mm
EV004 W12/30° + OW210/S R2.5 9.3 mm 57 kN/m 2050 mm
1.25 mm EV/S W6/84° + OW200/S R1.4 4.5 mm 204 kN/m 550 mm
EV/S W10/84° + OW200/S R2.1 7.1 mm 109 kN/m 2050 mm
EV004 W12/30° + OW210/S R2.5 9.3 mm 88 kN/m 2050 mm
EV W20/84° + OW200/S R4.1 14.5 mm 50 kN/m 2050 mm
1.5 mm EV/S W10/84° + OW200/S R2.1 7.1 mm 157 kN/m 2050 mm
EV004 W12/30° + OW210/S R2.5 9.3 mm 127 kN/m 2050 mm
EV W20/84° + OW200/S R4.1 14.5 mm 72 kN/m 2050 mm
1.75 mm EV/S W10/84° + OW200/S R2.1 7.1 mm 213 kN/m 2050 mm
EV004 W12/30° + OW210/S R2.5 9.3 mm 173 kN/m 2050 mm
EV W20/84° + OW200/S R4.1 14.5 mm 99 kN/m 2050 mm
2 mm EV/S W10/84° + OW200/S R2.1 7.1 mm 279 kN/m 2050 mm
EV004 W12/30° + OW210/S R2.5 9.3 mm 226 kN/m 2050 mm
EV W20/84° + OW200/S R4.1 14.5 mm 129 kN/m 2050 mm
2.5 mm EV004 W12/30° + OW210/S R2.5 9.3 mm 353 kN/m 2050 mm
EV W20/84° + OW200/S R4.1 14.5 mm 201 kN/m 2050 mm
EV W30/80° + OW200/S R4.7 23.7 mm 131 kN/m 1050 mm
3 mm EV W20/84° + OW200/S R4.1 14.5 mm 290 kN/m 2050 mm
EV W30/80° + OW200/S R4.7 23.7 mm 188 kN/m 1050 mm
3.5 mm EV W20/84° + OW200/S R4.1 14.5 mm 394 kN/m 2050 mm
EV W30/80° + OW200/S R4.7 23.7 mm 256 kN/m 1050 mm
4 mm EV W20/84° + OW200/S R4.1 14.5 mm 515 kN/m 2050 mm
EV W30/80° + OW200/S R4.7 23.7 mm 335 kN/m 1050 mm
4.5 mm EV W20/84° + OW200/S R4.1 14.5 mm 652 kN/m 2050 mm
EV W30/80° + OW200/S R4.7 23.7 mm 424 kN/m 1050 mm
5 mm EV W30/80° + OW200/S R4.7 23.7 mm 523 kN/m 1050 mm
6 mm EV W30/80° + OW200/S R4.7 23.7 mm 754 kN/m 1050 mm

The rules we check a bend against

  • V-opening w ≈ 6 × s for 0.5–2.6 mm sheet and 8 × s for 3–8 mm; minimum flange ≈ 0.75 × w (catalogue pp. 300 and 179).
  • Minimum flange b1 (84°/80° dies) and b2 (30° die) and inner radius Ri from the press-force table; valid for an R1 punch on V6–V40 (p. 301).
  • Force per metre must not exceed the die rating (p. 300) or the punch rating (p. 27); total force must stay within the 1700 kN press.
  • 84° and 80° dies only for angles of 90° and more; acute angles 30°–90° in the 30° V12 die with the OW210/S punch (p. 178).
  • Hems: 30° pre-bend, then closing on the FWZ rail with lower-tool shift — steel and aluminium up to 2.5 mm, stainless up to 2 mm (p. 170, handbook p. 138).
  • Bend length must not exceed the set length: V6 550 mm, V30 1050 mm, all others 2050 mm.
  • Galvanised sheet: LASERdur ZN coated dies reduce zinc abrasion; our dies are uncoated LASERdur.
  • High-strength steels (Strenx, Hardox) need a larger punch radius and a wider V, springback is typically 8–15°. The calculator does not assess these materials.
  • Galvanised sheet is calculated with the 450 N/mm² steel table; the table has no aluminium — the calculator gives no verdict for aluminium.

For every part with bends the calculator shows which die and punch we will use — or says plainly why we can't make the bend. Price a part

Tool list and segment split

Type Designation TRUMPF mat. no. V-opening Angle Radius Working height Set length Max. load Segments
Punch Punch OW210/S R1/28° H240 135 384444 to be confirmed — 28° R1 240 mm 2050 mm (B) 400 kN/m 25 · 25 · 30 · 35 · 40 · 45 · 50 · 100 · 200 · 300 · 500 · 500 · L100 · R100
Punch Punch OW200/S R1/86° H220 135 823804 — 86° R1 220 mm 2050 mm (B) 800 kN/m 25 · 25 · 30 · 35 · 40 · 45 · 50 · 100 · 200 · 200 · 200 · 300 · 300 · 300 · L100 · R100
Die Die EV/S W6/84° R0.6 135 1603521 W6 84° R0.6 100 mm 550 mm (A) 250 kN/m 25 · 25 · 30 · 35 · 40 · 45 · 50 · 100 · 100 · 100
Die Die EV/S W10/84° R1 135 1206567 W10 84° R1 100 mm 2050 mm (B) 400 kN/m 25 · 25 · 30 · 35 · 40 · 45 · 50 · 100 · 100 · 100 · 200 · 300 · 500 · 500
Die Die EV004 W12/30° R1 135 824082 W12 30° R1 100 mm 2050 mm (B) 400 kN/m 25 · 25 · 30 · 35 · 40 · 45 · 50 · 100 · 100 · 100 · 200 · 300 · 500 · 500
Die Die EV W20/84° R2 135 861869 W20 84° R2 100 mm 2050 mm (B) 700 kN/m 25 · 25 · 30 · 35 · 40 · 45 · 50 · 100 · 100 · 100 · 200 · 300 · 500 · 500
Die Die EV W30/80° R5 135 1601515 W30 80° R5 100 mm 1050 mm (B) 900 kN/m 25 · 25 · 30 · 35 · 40 · 45 · 50 · 100 · 100 · 100 · 200 · 300
Hemming Hemming rail FWZ 100 1357 842348 — — — 100 mm 2050 mm (B) 1200 kN/m 25 · 25 · 30 · 35 · 40 · 45 · 50 · 100 · 100 · 100 · 200 · 300 · 500 · 500
  • Lengths 2050 / 1050 / 550 mm are the total set lengths from the order confirmation; the segment split comes from the TruTops tool list (L100 and R100 are left and right horn segments).
  • The TruTops list carries an extra value "2" in front of the segments of every tool, which the file does not explain; it is not counted (without it the segments add up exactly to the set length).
  • Machine installation height 615 mm (catalogue: TruBend 5000 series with increased installation height). All dies have a working height of 100 mm.
  • The tools are stored and changed by the ToolMaster KB37; upper and lower tool clamping is hydraulic.

Data sources

Every value in the tables points by number to the document it comes from. Prices, serial numbers and personal data are not published.

  1. Potvrzení objednávky 220150971.pdf · 2025-08-05 TRUMPF order confirmation for offer 23088957: eight LASERdur press-brake tool sets for the TruBend 5170 (items 200–900), 1 set each, with length and division B/A. Drawn from the tool package of the machine purchase (100 % package discount), so there is no separate invoice.
  2. nabidka_23088957.pdf · 2025-08-05 TRUMPF offer "tool set" with the same items as the order confirmation; confirmed in writing the same day.
  3. Improtech.btools · 2025-08-12 TruTops tool list with the segment split of every tool; matches the order confirmation item by item.
  4. 7.0_Technicko- cenová nabídka TruBend 5170 (B23).pdf · 2025-06-20 Signed TRUMPF technical and commercial offer: scope of the TruBend 5170 (B23) including ToolMaster KB37, hydraulic upper and lower tool clamping and the LASERdur press-brake tool package (tools not itemised); press force 1700 kN.
  5. Katalog_OhrNastr_2025_CZ-EUR.pdf · 2025-01 TRUMPF LASERdur catalogue 2025: dimensions, angle, radius, working height, max. load, weight and minimum flange of every tool (pp. 27, 76, 110, 173, 191, 202, 205, 217, 222); die selection (pp. 178–179, 300); press-force table with minimum flange and inner radius (p. 301); hemming (p. 170); installation height of the TruBend 5000 (p. 34).
  6. Katalog_BW_5-11-2022.pdf · 2022-11-05 Previous catalogue edition (04/2022): the press-force table (p. 237) matches the 2025 edition in the values we use.
  7. 1439874_Biegetechnik_tschechisch.pdf · 2016-04 TRUMPF bending technology handbook (04/2016): hemming tools and thickness range (p. 138), bending different materials — galvanised and high-strength sheet (pp. 188–191).

What the documents do not state

  • No TRUMPF invoice lists further press-brake tools; the TRUMPF invoices in the books are for punching tools and spare parts.
  • TRUMPF offer 23296980 (07/2026) for a radius tool (round-bar holder + W80/40° die) is not yet backed by an order — not included in the list.
  • The press-force table has no aluminium; the calculator does not assess bends in aluminium.