Technology

Our machines and their real limits

Technical data of the machines we own and run in Klecany, taken from handover protocols, contractual technical specifications and invoices. No catalogue promises for options we did not buy.

Punch-laser combination machine on the shop floor: the punching head next to the fibre-laser cutting head above a sheet with punched holes and cut contours, the sheet resting on brush tables and held by clamps

The line: punching + laser → bending

Blanks are made on the TruMatic 1000 fiber combination machine — punching, forming, thread forming and fibre-laser cutting in one clamping. Bending happens on the TruBend 5170, which takes its upper and lower tools automatically from the ToolMaster store.

Machines

CNC combination machine: punching, forming and fibre-laser cutting

TRUMPF TruMatic 1000 fiber

Working range — punching (X × Y, no repositioning)2500 × 1250 mm
Max. sheet thickness (machine)6.4 mm
Max. laser power3000 W
Max. punching force165 kN
Position deviation Pa± 0.1 mm

Full technical data

CNC press brake with a long bending line, upper tools (punches) and lower tools (dies), next to it a tall automatic tool store

Servo-hydraulic CNC press brake with ToolMaster automatic tool changer

TRUMPF TruBend 5170

Press force1700 kN
Bending length3230 mm
Usable installation height (upper to lower tool clamp)615 mm
Y-axis stroke445 mm
Axes5-axis: X, delta X, R, Z1, Z2

Full technical data

Press brake with an integrated automatic tool store at its side: upper tools (punches) and dies stored behind glass, a gripper travelling on a rail along the upper clamping beam slides a punch segment into the clamping rail

8 × LASERdur

Press-brake tooling

The TRUMPF LASERdur punches, dies and hemming rail in our machine: V-openings, angles, radii, heights, load ratings and what we can bend with them.

Open

TruMatic 1000 fiber

Punch feature catalogue

Holes, slots and threads in the sizes we have punch tools for — design your part for punching and save laser time.

Open

CAD · STEP

Modelling guide

How to model threads with and without a collar, countersinks, holes, chamfers and bends — tables per sheet thickness and a printable cheat sheet.

Open

Fence-free robotic laser welding cell: a white collaborative robot with green accents holds the welding head over a part clamped on the welding table, the laser source stands alongside — FANUC CRX-20iA/L robotic laser welding cell with IPG LightWELD XR — welding of assemblies as a follow-on step after bending.

What we do

Sheets up to 2500 × 1250 mm without repositioning (2035 × 1250 mm in combined laser + punch mode).
Laser cutting: mild steel and stainless up to 6 mm, aluminium up to 5 mm, brass up to 6 mm.
Punching at 165 kN, forming (embossing, louvres, extrusions) and thread forming M2.5–M10 directly in the sheet.
Bends up to 3230 mm long at 1700 kN, with ACB angle measurement and CNC crowning.
Blank weight up to 150 kg.

What we don't do

Sheet thicker than 6 mm — the calculator is deliberately capped at 6 mm (the machine tops out at 6.4 mm).
Laser-cut aluminium above 5 mm.
Sheets larger than 2500 × 1250 mm in one clamping; larger parts only by repositioning and after review.
Plasma, waterjet or tube cutting — we do not have those machines.
Galvanised sheet: the manufacturer's documentation gives no laser thickness limit; we confirm it per job.

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